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ELECTRICAL & POWER

Engineered for Conductivity. Built for Compliance.

Electrical manufacturers face rising demands for precision, performance, and compliance—leaving no room for component failures or rework.

Gromax delivers precision-stamped electrical components that meet tight tolerances, electrical specs, and regulatory requirements—providing production-ready, fully documented solutions at scale to help OEMs and Tier 1/2 suppliers build reliable, compliant electrical systems.

Production-Ready Stamped Parts

Production-ready components engineered for electrical continuity, mechanical integrity, and compliance.

Current-Carrying Terminals and Busbars

Stamped from C110 copper, C19210 bronze, and other high-conductivity alloys for:

• Electrical Power Distribution Panels
• Switchgear Assemblies
• Motor Control Centers (MCCs)
• Battery Energy Storage Systems (BESS)
• Electric Vehicle (EV) Powertrains

EMI/RFI Shields and Foil Housings

Critical for electrical enclosure and interference control for:

• EMI Shielded Electronic Enclosures
• Telecom Base Station Equipment
• Medical Device Controllers
• Industrial Control Systems

Grounding Clips and Contacts

Stamped and formed with clean shearing and dimensional stability for:

• Electrical Power Panels
• Switchgear and MCCs
• Consumer Appliance Electrical Assemblies
• Lighting Fixtures
• Electrical Junction Boxes

Overmold-Ready Inserts

Prepped for insert molding into electrical connectors and assemblies for:

• Electrical Connectors
• Sensor Assemblies
• Power Cord Plugs and Receptacles
• Control Switches and Pushbuttons

Custom Brackets and Hardware

Provide structural support, mounting functionality, or mechanical integration for:

• Electrical Enclosures
• Panelboards and Load Centers
• Industrial Control Panels
• Switchgear Frames
• Power Distribution Boxes

Press-Fit Pins and Electrical Interconnects

Stamped for high-retention electrical/mechanical joining

• Printed Circuit Boards
• Power Distribution Units
• Automotive Electronic Control Units
• Industrial Automation Controllers
• Telecommunications and Networking Equipment
• Energy Storage and EV Battery Modules
• Medical Devices
• Aerospace and Avionics Electronics

Fully Integrated Manufacturing Partner

We handle everything from design to production and compliance, ensuring precise, consistent, reliable electrical components.

Engineering Design & Pre-Production

Helps prevent design changes downstream.


We collaborate with your engineers to optimize stamped components for electrical performance—reviewing materials, plating specs, current-carrying capacity, and tolerances to ensure manufacturability and compliance.

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Rapid Protoyping

  Speeds up qualification of electrical systems.

 

Accelerate new product launches with production-intent prototypes for terminals, busbars, grounding clips, or shields—enabling form, fit, function, and plating validation before scaling up.

 

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Tool & Die Design + Manufacturing

Delivers precision tooling for electrical-grade parts.

 

Our in-house die shop builds progressive dies capable of stamping conductive alloys (C110 copper, C19210 bronze), integrating coining, tapping, forming in-die to reduce post-processing.

 

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Precision Metal Stamping

Ensures electrical integrity and fit.

 

We achieve tolerances down to ±0.0015” with clean shearing and burr control to support electrical continuity, plating-readiness, and dimensional stability across high-volume runs.

 

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Assembly & Secondary Operations

Reduces multi-vendor coordination.

 

We coordinate plating (tin, nickel, silver to ASTM specs), light assembly, or post-stamping machining—delivering plating-ready or partially assembled components for your electrical panel, connector, or enclosure builds.

 

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Quality Assurance & Lifecycle Support

Ensures regulatory and quality compliance.

 

Every component ships with full compliance documentation (PPAP, FAIR, CMM, material/plating certs, traceability), supporting UL, IEC, RoHS, and audit requirements.

 

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How We Add Value

We achieve tolerances down to ±0.0015” to ensure stamped parts fit and function precisely in electrical assemblies.

Our stamping process controls burrs and surface finish to meet plating specs for conductivity and corrosion resistance.

We minimize burr height to ensure electrical contact points remain clean for uninterrupted current flow.

Every production lot is tracked with material and process traceability for compliance and quality audits.

We provide full documentation packages tailored to electrical industry QA and regulatory requirements.

Our engineering team works directly with yours to design inserts prepped for reliable insert molding into electrical connectors.

Your Problems Solved

Here’s what we hear from electrical industry leaders—and how we help.

 We collaborate early with engineering teams to recommend materials, plating specs, and design-for-manufacturability adjustments—delivering a plating-ready, cost-efficient stamped busbar.

We provide production-intent prototype tooling and rapid turnaround pilot runs, enabling seamless transition from prototype to scalable production.

We supply full PPAP Levels 1–3 documentation with every production run, including FAIR, CMM reports, plating certs, and traceability records.

We deliver integrated secondary operations including plating, tapping, forming, and light assembly—reducing vendor coordination and improving accountability.

 We control burr height at the stamping stage and provide plating-ready parts, reducing rework and ensuring electrical continuity.

 We proactively deliver complete documentation packages with each lot—FAIR, PPAP, CMM, material certs—ready for your QA and compliance teams.

Power Your Next Project

Upload your drawing or RFQ to get a quote for precision-stamped, compliance-ready electrical components built to your production needs.

Copyright © 2024 Gromax Precision Die & Mfg. Inc. ​

info@gromaxprecision.com

W185 N11474 Whitney Drive Germantown, WI 5302