✅ Helps avoid design delays, qualification failures, and non-compliant configurations.

We work with your engineering team to optimize stamped components for thermal, mechanical, and electrical performance—supporting safe & arm mechanisms, EMI/RFI shielding, interconnects, and mounting hardware.

• Review alloy selection (e.g., beryllium copper, stainless) for stress response, conductivity, and fatigue.

• Co-develop DFM revisions to meet MIL-spec tolerances, plating specs, and survivability requirements

Rapid Prototyping for Functional Evaluation

✅ Accelerates first article testing, subassembly integration, and form/function validation.

We produce production-intent prototypes of fuzing components, aircraft brackets, EMI shields, or contact springs—ready for destructive testing, environmental exposure, and fit checks.

• Same materials and stamping methods as production

• Ideal for NPI phases or urgent field replacement needs

In-House Tool & Die Design + Manufacturing

✅ Enables on-spec, repeatable manufacturing of defense-critical parts.

Our in-house tooling group builds progressive dies engineered for thin-gauge alloys and complex geometries—with support for formed features, coined safety interfaces, and multi-stage operations.

• Supports small, high-volume parts like setback weights, spring contacts, and EMI cans

• Tooling tolerances built to maintain ±0.0015” repeatability

Precision Metal Stamping for Harsh Environments

✅ Ensures electrical, structural, and thermal reliability under shock, vibration, and extreme temps.

We achieve tolerances down to ±0.0015” with clean shearing and burr control to support electrical continuity, tight assembly stackups, and surface readiness for plating or shielding effectiveness.

Assembly & Secondary Operations for Flight-Ready Integration

✅ Consolidates operations to reduce supply chain complexity and improve part readiness.

We manage secondary processes including tin, nickel, or gold plating to MIL and ASTM specs, mechanical fastener integration, and partial subassembly builds.

• Supports insert-ready fuse subassemblies, plated EMI cans, contact/weld tabs, and sensor interfaces

• Prepares components for downstream insert-molding, PCB integration, or field assembly

Quality Assurance & Military Compliance Support

✅ Supports source inspection, AS9100 flows, and readiness for production qualification audits.

Every part ships with full traceability, including ITAR registration, CMM reports, material certs, and plating documentation compliant with:

• MIL-STD, DFARS, RoHS, FAIR, PPAP, and customer-specific flowdowns