springs & spring contacts

Built for controlled force, repeatable movement, and reliable contact.

Gromax manufactures precision stamped springs and spring contacts that provide contact force, controlled deflection, retention, return force, and repeatable movement.

We review material properties, geometry, forming, heat treatment, plating, and assembly conditions to support consistent spring performance in production.

part examples

Leaf Springs

Flat or formed springs designed to flex repeatedly while providing controlled force, preload, or return movement.

Cantilever Spring Contacts

Formed contact beams that deflect under load to maintain electrical or mechanical contact pressure.

Spring Fingers

Narrow formed fingers used for grounding, shielding, electrical contact, retention, or compliant interface applications.

Battery Contacts

Conductive spring contacts that maintain pressure against battery terminals while accommodating dimensional and assembly variation.

Retaining Springs & Spring Clips

Formed components that use spring force to hold, locate, latch, or retain another component within an assembly.

Return & Detent Springs

Stamped springs that provide return force, positional resistance, tactile response, or repeatable movement in switches, controls, and mechanisms.

Not sure where your part fits?

part design essentials

Reliable spring performance depends on how material properties, geometry, forming, deflection, and the surrounding assembly work together.

 Material thickness, beam length, width, formed geometry, and working travel determine the force produced through the operating range.

Yield strength, modulus, conductivity, fatigue resistance, corrosion resistance, and formability guide alloy and temper selection.

Bend radii, formed transitions, stress concentrations, preload, and maximum deflection affect permanent set and cycle life.

Contact location, wiping action, mating angle, preload, and available travel influence electrical and mechanical performance.

Bend direction, grain orientation, tooling geometry, material temper, and springback must be considered when controlling final position and free height.

Burr direction, surface condition, and finishes such as tin, nickel, gold, or silver should suit the contact interface, environment, conductivity, and wear requirements.

from DfM to Production

Gromax supports stamped pin programs from drawing review through repeatable production.

Review the drawing, spring function, force and deflection requirements, material, tolerances, finish, mating components, and production volume.

Develop tooling for the required piercing, blanking, coining, forming, bending, and related operations while controlling critical spring geometry.

Establish a repeatable production process around free height, contact position, formed relationships, and dimensions that influence spring performance.

Incorporate selective or overall plating, heat treatment, cleaning, assembly, machining, tapping, or other required processing into the production plan.

Support ongoing programs with tool maintenance, dimensional review, process monitoring, root-cause analysis, and corrective action.

quality & assembly fit

Inspection should verify the characteristics that determine whether the spring fits, moves, and performs correctly in the finished assembly.

Free height, beam length, width, thickness, formed profile, and overall position.

Spring force, preload, working travel, and deflection at specified test positions.

Bend angles, radii, offsets, tabs, retention features, and contact locations.

Contact position, surface condition, burr orientation, and specified plating coverage and thickness.

Fit within housings or mating components, available travel, clearance, retention, and repeatability through the intended motion.

Gromax checks critical dimensions using standard measurement, fixtures, custom gaging, or functional inspection methods and reviews your certification, traceability, and inspection documentation needs.

Have a Spring or Spring Contact You’d Like Us to Review?

Developing a new spring component or evaluating another source? Tell us about the application, material, required force or deflection, finish, production volume, and the fit, fatigue, contact, or quality issue you need to resolve.

Do not include Controlled Unclassified Information (CUI), ITAR-controlled technical data, or EAR-controlled export-controlled information in your initial email or RFQ submission.

If your request involves export-controlled or regulated technical data, note that in your message and we’ll provide secure transmission instructions.

Customer Confidentiality

& Export Control Notice

To protect customer confidentiality and controlled technical information, Gromax does not publicly display customer-specific drawings, specifications, or sensitive part details without appropriate authorization.

Images shown are illustrative only and are used to represent the types of parts, geometries, and manufacturing capabilities Gromax supports. They do not depict specific customer designs or proprietary technical data.

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info@gromaxprecision.com

(262) 255-0223

W185 N11474 Whitney Drive, Germantown, WI 53022