REQUEST A QUOTE / INFO

+1 (262) 255 0223

+1 (262) 255 0223

REQUEST A QUOTE / CONSULTATION

METAL STAMPING

Efficient, High-Precision Solutions for Complex Metal Components

High-speed, high-volume, and low-volume production – Scalable solutions to meet diverse manufacturing needs, from prototype to mass production.
Multi-material expertise – Precision stamping of stainless steel, copper, aluminum, and exotic alloys for various industry applications.
Ultra-tight tolerances – Achieving precision as fine as ±0.0001” to meet the most demanding specifications.
ITAR-compliant and ISO 9001 certified manufacturing – Ensuring quality, security, and regulatory compliance for aerospace, defense, and medical applications.
Integrated secondary operations – Seamless plating, heat treating, and assembly for fully finished, production-ready components.
Tooling transfer & reconditioning – Taking over and optimizing existing customer tooling from other suppliers or in-house production, including strategic reshoring from overseas sources.

Progressive Die Stamping

High-Speed Metal Forming – Enables rapid production of complex components with minimal cycle times.
Multi-Stage Die Technology – Utilizes a continuous, automated stamping process to form intricate parts efficiently.
Mass Production Efficiency – Designed for high-volume output with consistent quality and minimal material waste.
Precision & Repeatability – Ensures exceptional accuracy across large production runs, maintaining tight tolerances.
Complex Geometry Capabilities – Produces intricate stamped components with precision-cut features and fine details.
Cost-Effective Manufacturing – Reduces labor and material costs while optimizing production speed and part consistency.

High-Speed Stamping

  • High-speed precision stamping – Efficient production of thin, lightweight metals with exceptional accuracy.
  • Micro Precision Stamping (MPS) – Specialized for intricate electronic, medical, and aerospace components requiring ultra-tight tolerances.
  • Multi-stage forming – Combines multiple stamping processes in a single cycle, improving efficiency and reducing secondary operations.
  • In-die assemblies & insertions – Advanced tooling capabilities allow for in-die part assembly, fastener insertions, and integration of multiple materials.
  • Crossover stamping technology – Our innovative approach, similar to bandolier stamping, enables continuous feeding and assembly of complex multi-material components.
  • Scalable production solutions – Flexible stamping capabilities support low, medium, and high-volume manufacturing to meet evolving customer needs.

Heavy Stamping

  • Press capacities up to 200 tons – Ideal for running progressive dies with 30+ stations, enabling complex, high-precision stamping.
  • Multi-station progressive dies – Handles intricate parts with multiple forming, cutting, and assembly operations in a single cycle.
  • Precision stamping for thick materials – Processes metals up to 0.25” thick while maintaining accuracy and durability.
  • High-strength structural components – Engineered for aerospace, automotive, and industrial applications that demand precision and resilience.

Precision Metal Stamping

Ultra-precise, high-tolerance stamping – Delivers mission-critical components with exceptional accuracy and consistency.
In-die assemblies & insertions – Integrates fastening, forming, and part assembly within the stamping process for increased efficiency.
Multi-material stamping – Supports complex designs using various metals, including stainless steel, copper, aluminum, and specialty alloys.
Crossover stamping technology – Our advanced method, similar to bandolier stamping, enables seamless feeding and integration of multi-component assemblies.
Cost-efficient, repeatable production – Ensures high-volume scalability with minimized waste and optimized material usage.
Optimize production with high-quality stamped assemblies that save time, reduce costs, and delivered ready for use.

STAMPED ASSEMBLIES

Ensure reliable power distribution offering flexible installation, efficient conductivity, and tailored performance for demanding applications.

BUSBARS

Engineered for reliability and safety, ensuring seamless integration and optimal performance in critical military applications.

MILITARY FUZING

Ensure reliable support and conductivity, optimizing electrical performance for semiconductor applications.

LEAD FRAMES

Boost your device’s performance that offers reliable electrical connectivity, real-time feedback, and exceptional quality.

TERMINALS

Robust protection against electromagnetic interference, ensuring reliable performance and signal integrity for your electronic components.

EMI/RFI SHIELDS

High fatigue strength, excellent load capacity, and tight dimensional tolerances, making them ideal for demanding automotive, electronics, and industrial applications.

SPECIALTY SPRINGS

"Scrap-less" part design featuring compound bends and forms for optimized material usage and reduced waste for general industry applications.

INDUSTRIAL PRODUCTS

Secure and reliable connections with high-quality components, designed for easy installation, strong retention, and consistent performance in demanding applications.

PRESS-FIT PINS

Reliable electrical connections with high-quality components designed for durability, precision, and consistent performance in demanding applications.

CONNECTORS

An ultra-thin foil stamp part, typically 0.001” to 0.005” thick, is manufactured with advanced stamping techniques and specialized equipment to ensure precision without compromising material integrity.

ULTRA-THIN FOIL
STAMPED PARTS

Metal Etching

State-of-the-Art Photochemical Machining – Uses advanced acid etching techniques to produce intricate, high-precision components without mechanical stress or deformation.
Ultra-Thin & Highly Detailed Components – Capable of manufacturing delicate parts with fine features, sharp edges, and complex geometries.
Burr-Free & Stress-Free Processing – Unlike traditional machining, etching eliminates the risk of burrs, heat-affected zones, and microcracks, ensuring high-quality results.
Exotic Metal Etching – Works with a wide range of materials, including titanium, molybdenum, beryllium copper, stainless steel, and other specialty alloys.
Selective Etching Technology – Enables precise removal of material layers to create multi-depth patterns, micro-channels, and intricate surface textures.
Ideal for High-Precision Applications – Used in aerospace, medical devices, electronics, and semiconductor industries where extreme precision is required.
Cost-Effective & Scalable Production – Suitable for rapid prototyping, low-volume specialty runs, and high-volume production without expensive tooling costs.

Photochemical Machining

  • Uses chemical etching to create precise, complex geometries.
  • Ideal for micro-components, fine screens, and filtration systems.

Exotic Metal Etching

  • Specialized etching for titanium, molybdenum, and advanced aerospace alloys.
  • Used in medical implants, military hardware, and high-strength applications.

Selective Etching

  • Enables multi-depth etching for layered and intricate designs.
  • Applied in semiconductor packaging, MEMS devices, and optical components.
METAL STAMPING
SOLUTIONS FOR EVERY
INDUSTRY

> Stamped connectors, terminals, and housings designed for high-performance automation systems.

> Integration of in-die assembly for electrical contacts and connectors.

> Precision components for surgical tools, diagnostic devices, and implantable medical parts.

> Focus on biocompatibility and ultra-tight tolerances for life-saving applications.

> High-strength, lightweight components designed to meet ITAR compliance and military-grade standards.

> Durable parts for mission-critical applications in defense systems and vehicles.

> Lightweight brackets, structural components, and fasteners engineered for extreme environmental conditions.

> Precision-stamped parts to meet aerospace regulatory and performance standards.

> Die-stamped inserts tailored for seamless integration with molded components.

> Support for dual-material assemblies with precision-stamped bases.

> Busbars, terminals, and connectors designed for renewable energy systems and high-voltage applications.

> Parts engineered for durability in challenging environments.

> Flexible solutions for industrial components, consumer goods, and custom machinery parts.

> Tailored stamping solutions for high-mix, low-volume, or mass production applications.

WHY CHOOSE
GROMAX?

Capability to achieve tolerances as tight as 0.0001” (2 microns).

Stamping presses ranging from 5 to 200 tons, accommodating a wide variety of part sizes and complexities.

Offer end-to-end support, including design, prototyping, and secondary operations.

Specialized capabilities such as in-die tapping, pin insertions, and multi-material assemblies.

A robust quality management system ensuring consistent results for every project.

Scrap-less designs and material optimization for eco-friendly manufacturing.

Decades of expertise in tooling, die design, and high-volume production for Fortune 500 companies.

BE OUR NEXT

Success Story

Book A Consultation / Inquire / Send RFQ

Copyright © 2024 Gromax Precision Die & Mfg. Inc. ​

info@gromaxprecision.com

W185 N11474 Whitney Drive Germantown, WI 5302