Your challenge: Tight tolerance stacks in high-current parts (busbars, contacts, switchgear) where heat rise, flatness, and fit issues only show up after assembly or in the field.

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Our solution: Early DFM on geometry, radii, and plating; stable datums; forming simulations before we cut steel.
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Your benefit: Flat, conductive, dimensionally true parts that assemble cleanly and avoid warranty pain.

Your challenge: Miniature features distort; plating growth shifts fit; contact force varies on tiny connectors, terminals, and shields.
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Our solution: DFM aligned to real die behavior—springback modeled, post-plate growth accounted for, features made gageable.
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Your benefit: Repeatable contact force, clean PCB/housing fits, higher yields, less rework.

Your challenge: Mission-critical consistency—tight position, zero escapes, and audit-ready traceability under thermal/vibe stress.
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Our solution: DFM with die protection and in-press SPC; stack-ups validated against MIL requirements; controlled plating performance.
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Your benefit: Parts that pass qual and stay stable in service—with documentation that clears any audit.

Your challenge: Regulatory pressure and tiny geometries where micro-burrs, deformation, or wrong finishes can fail validation.
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Our solution: Early material/temper and forming tuning; edge and bend controls; DFM aligned to sterilization and assembly steps.
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Your benefit: Clean, validated parts that assemble right and pass FDA/ISO checks without delays.

Your challenge: Vibration, fatigue, and wear in harsh environments; tolerance drift or forming stress causing premature failures.
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Our solution: DFM that reinforces bend zones, manages flatness, and selects materials that hold shape under load.
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Your benefit: Parts that install right, last longer, and cut downtime and maintenance.

Your challenge: Overmolded inserts shift or deform under heat/pressure, causing misalignment or weak electrical contact.
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Our solution: Joint DFM with the molder—features and datums tuned for mechanical lock, plating and clearances set for molding reality.
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Your benefit: Inserts that seat perfectly, survive molding, and keep electrical/mechanical function—fewer rejects and less rework.