Your challenge: Heat rise, fit, and flatness issues in busbars, contacts, and switchgear only show up under load.
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Our solution: Class-A progressive dies with 0.0001″ fit precision, stable datums, and sensorized die protection. Coined and formed zones are simulated before steel is cut to control conductivity and geometry.

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Your benefit: Flat, conductive parts that assemble cleanly, hold torque, and maintain performance through plating and installation.

Your challenge: Micro-features distort and contact force drifts after plating or during volume runs.
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Our solution: Dies built with micro-clearance inserts, springback and post-plate growth compensation, and in-press monitoring for feed and buckle.
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Your benefit: Stable insertion force, precise fits, higher yields, and repeatable performance in the final PCB or housing.

Your challenge: Mission-critical repeatability under vibration, temperature, and audit scrutiny.
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Our solution: Tool steels and coatings for long-run dimensional stability, in-press SPC and die protection to prevent drift, and PPAP/MIL documentation for traceability.
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Your benefit: Tight, verified parts that pass qualification the first time and stay in spec through service life and re-inspection.

Your challenge: Micro-burrs, deformation, or finish variation can derail validation and FDA approval.
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Our solution: Fine-blanked or coined edges, controlled forming radii, and polish or coating plans aligned to sterilization steps. Dies are tuned with real-material forming data before release.
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Your benefit: Clean, burr-free components that assemble correctly, pass validation, and stay consistent across lots.

Your challenge: High load, vibration, and wear expose weak bend zones and tolerance drift.
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Our solution: Reinforced die stations, wear-resistant inserts, and flatness control features built into the strip. Quick-change modules simplify maintenance.
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Your benefit: Parts that install easily, resist fatigue, and extend uptime—lower maintenance, steadier OEE.

Your challenge: Overmolded inserts deform or shift, causing alignment and electrical failures.
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Our solution: Tooling co-designed with molders—carriers and datums matched to mold flow, plating windows built in, and mechanical locks designed into the die.
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Your benefit: Inserts that hold position through molding and maintain mechanical and electrical integrity downstream.