Your challenge: Heat rise and flatness variation in busbars and contacts cause torque loss or hot spots once assembled.

—
Our solution: Progressive and reel-to-reel stamping on Class-A dies verified at rate; coined current paths, stress-relief forming, and in-press monitoring ensure geometry and conductivity hold through plating

—
Your benefit: Flat, dimensionally stable parts that install cleanly, maintain electrical contact, and pass heat-rise and torque tests downstream.

Your challenge: Micro-contacts and terminals distort, and plating growth shifts fit or force, breaking PCB alignment.
—
Our solution: ±0.0015″ capability on micro-features, with post-plate growth and springback modeled in the die; carrier support and real-time feed monitoring protect geometry at volume.
—
Your benefit: Repeatable insertion and extraction forces, clean PCB fits, and consistent signal reliability through final assembly.

Your challenge: Zero-escape performance under shock, vibration, and thermal extremes—plus audit-ready documentation.
—
Our solution: Stamping validated on production presses with in-press SPC, buckle and slug sensors, and MIL-grade traceability; capability confirmed by GR&R and PPAP data.
—
Your benefit: Mission-critical parts that hold tolerance through service life, backed by complete documentation for qualification or re-inspection.

Your challenge: Burrs, deformation, or finish inconsistencies on tiny parts trigger validation failures or biocompatibility issues.
—
Our solution: Fine-blanked and coined features, controlled bend radii, and post-form inspection that mirrors assembly and sterilization conditions.
—
Your benefit: Clean, burr-free components that assemble smoothly, pass FDA/ISO audits, and maintain precision through sterilization and packaging.

Your challenge: High load, vibration, and wear expose forming stress and tolerance drift in brackets, clips, and housings.
—
Our solution: Progressive dies tuned for uniform forming pressure, real-time feed and part-out sensors, and hardened steels to maintain geometry at speed.
—
Your benefit: Parts that install easily, hold alignment under vibration, and extend equipment uptime with less rework and maintenance.

Your challenge: Metal inserts deform or shift during overmolding, causing misalignment and weak electrical contact.
—
Our solution: Reel-to-reel stamping with carriers designed for thermal stability and mechanical lock; post-mold gage correlation ensures seating accuracy.
—
Your benefit: Inserts that stay true through molding and assembly, preserving electrical and mechanical integrity and cutting scrap.