Your challenge: Heat rise and torque issues are often traced back to poor flatness or misaligned contact surfaces that weren’t caught by generic inspection.
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Our solution: Datum-matched gages and GR&R-backed fixtures replicate real press setup, capturing flatness, planarity, and contact area before assembly.
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Your benefit: Reliable, conductive parts that mate cleanly in switchgear or busbar assemblies—validated upstream so failures never reach the field.

Your challenge: Micro-features on terminals and shields can’t be measured repeatably; plating growth or contact deformation escapes detection.
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Our solution: Micro-gaging fixtures built from tooling datums, with post-plate correlation to CMM; repeatability proven through GR&R studies.
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Your benefit: Stable contact force, consistent connector fit, and traceable quality data that align production and assembly results.

Your challenge: Zero-escape performance under shock, vibration, and thermal extremes—plus audit-ready documentation.
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Our solution: Stamping validated on production presses with in-press SPC, buckle and slug sensors, and MIL-grade traceability; capability confirmed by GR&R and PPAP data.
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Your benefit: Mission-critical parts that hold tolerance through service life, backed by complete documentation for qualification or re-inspection.

Your challenge: Burrs, deformation, or finish inconsistencies on tiny parts trigger validation failures or biocompatibility issues.
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Our solution: Fine-blanked and coined features, controlled bend radii, and post-form inspection that mirrors assembly and sterilization conditions.
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Your benefit: Clean, burr-free components that assemble smoothly, pass FDA/ISO audits, and maintain precision through sterilization and packaging.

Your challenge: High load, vibration, and wear expose forming stress and tolerance drift in brackets, clips, and housings.
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Our solution: Progressive dies tuned for uniform forming pressure, real-time feed and part-out sensors, and hardened steels to maintain geometry at speed.
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Your benefit: Parts that install easily, hold alignment under vibration, and extend equipment uptime with less rework and maintenance.

Your challenge: Metal inserts deform or shift during overmolding, causing misalignment and weak electrical contact.
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Our solution: Reel-to-reel stamping with carriers designed for thermal stability and mechanical lock; post-mold gage correlation ensures seating accuracy.
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Your benefit: Inserts that stay true through molding and assembly, preserving electrical and mechanical integrity and cutting scrap.